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Technology

Three print routes, matched to the work.

Macrofast brings digital all-over printing and hybrid screen-digital placement printing together in its Tirupur production operation. The right route depends on the fibre, construction, artwork and finish your brief calls for.

Technology

Pigment AOP for broad fibre compatibility

The pigment line prints fabric in roll form using water-based pigment inks fixed with heat. It is the broadest route in the AOP range: cotton, linen, viscose, modal and some blended or stretch constructions may be suitable, subject to the actual fabric and print brief.

Seven pigment AOP machines run in parallel, with a stated production capacity of 3,000 kg per day. The published minimums are 5 metres for woven fabric or 3 kg for knit, per design. All AOP machines have a 72-inch print width.

Technology

Reactive AOP for cellulosic fabrics

Reactive printing is designed for cellulose-based fibres such as cotton, linen, viscose and modal. The dye is fixed through a steaming and wash-off process, making this a distinct route from surface-applied pigment. It is not a universal option for synthetic fibres or every blend; share the fibre composition before choosing it.

Two reactive AOP machines support a stated capacity of 2,000 kg per day. Together, the pigment and reactive AOP operation has a sustained capacity of 5,000 kg per day. Published reactive minimums are 10 metres for woven or 5 kg for knit per design. Fabric preparation and construction still matter, so suitability should be confirmed for the submitted material.

Technology

Hybrid screen-digital for placement and effects

Hybrid combines a speciality screen channel with a full-colour digital element for placement printing on cut panels and garments. Available screen effects include waterbase, high-density, discharge, glitter, silicon, puff, foil and shimmer. The digital component supports complex artwork alongside the selected effect.

Eight hybrid lines have a sustained capacity of 25,000 pieces per day; the published minimum is 100 pieces per design. Fabric shade, composition and construction affect whether a particular effect is appropriate, so the proposed combination is reviewed during sampling.

Technology

Choose by substrate, not by machine alone

For fabric rolls and all-over artwork, compare pigment and reactive based on fibre content and the desired result. For cut pieces, finished apparel or graphics that combine digital colour with a tactile screen effect, discuss hybrid placement printing. No route removes the need to check a specific fabric and design together.

Send the fabric specification, intended end use, artwork and quantity to discuss a suitable sampling route. See the detailed capabilities pages for each process before confirming a production brief.